Automated Fertilizer Blending Control System

INTEGRATION & REPORTING

With EAI's total solution, you have both fertilizer management software and automation within the same organization.  This allows you to improve efficiencies; not only the physical control of the equipment, but also in the data side of your business.  The ability to interface with third-party systems, allows for order information to seamlessly transfer back and forth, while the high-level reporting gives you the tools you need to drive your business forward.  

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TOTAL PACKAGE

EAI gives it's customers a superior solution by providing the complete system; including software, control panels, and motor starter panels.  Combine the total solution approve with our unbeatable 24/7 service and you will quickly learn that you can trust our commitment to your needs.  In addition, EAI also makes the process easier by integrating closely with other equipment suppliers to ensure you get exactly what you need. 

FULL SYSTEM CONTROL

With your entire operation being in the same platform, all of your operations can be viewed from the same workstation or tablet device. Control the whole automated fertigation process—from receiving to loadout, including additions of liquids and powders.  

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TOWER SYSTEM BLENDING CONTROLS

SPEED

To ensure optimum facility speed, the system allows for simultaneous weigh-up of the same product across multiple scales.  EAI's patented self-learning, high-to-low speed adjustment reduces pulses and optimizes the time it spends on high speed, to maximize throughput while minimizing jogs. 

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ACCURACY

The highest degree of accuracy, regardless of batch size or blend, is achieved with the patented free fall adjustment feature.  This feature of our automated fertigation control systems automatically adjusts free fall settings based on batch size and blend type, eliminating mistakes from human error. 

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DECLINING WEIGHT BLENDING CONTROLS

SPEED & ACCURACY

Based on the formula, the fertilizer control system continues to optimize individual hopper rates to maintain a high level of blend accuracy and system throughput.  This helps you achieve the full system capacity at max speed, automatically.  

EASE OF OPERATION

Ease-of-use is always taken into account when we are developing anything at EAI.  Our declining weight blending controls allow you to see hopper levels, order information, view equipment status, and do error reporting all from a single work station or remotely via a tablet device. 

RECEIVING SYSTEM CONTROLS

AUTOMATIC TRIPPER POSITION

Our automated fertilizer blending system can display tripper position, as well as move the tripper automatically to correct position based on product. 

PRODUCT ROUTING

The Receiving HMI control program provides easy-to-use, on-screen, controls for the receiving system equipment.  To initiate the receiving process, an operator simply clicks start.  The system will automatically turn on and position downstream equipment in the correct order. 

SAFETY SYSTEM SHUTDOWNS

By continuing to monitor amp levels and safety sensors on the receiving equipment, you can be assured that your system will be operating effectively.  If an error condition occurs during operation of your automated fertilizer control system, the controls automatically shut down all of the appropriate equipment.

FERTILIZER SITE PICTURES